Continuous Improvement Manager Job at Precision Castparts, Santa Ana, CA

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  • Precision Castparts
  • Santa Ana, CA

Job Description

We are seeking a dynamic and strategic Continuous Improvement Leader to join Cherry Aerospace . This role is critical in driving operational excellence and fostering a culture of continuous improvement across all levels of the organization. The ideal candidate will be a hands-on leader who can partner with senior leadership to develop and execute a long-term improvement roadmap that aligns with business goals.

Role Type

This is not solely an individual contributor role . The Continuous Improvement Leader will work closely with senior facility leadership to shape strategy and drive execution. A key responsibility of this role is to develop and maintain a comprehensive Continuous Improvement Roadmap —detailing the types of improvement events, their timing, sequencing, and targeted operational areas. The role requires a balance of strategic planning and hands-on facilitation, with the ability to influence and align cross-functional teams toward long-term operational excellence.

Key Responsibilities

  • Collaborate directly with senior leadership to define and prioritize improvement initiatives.
  • Develop a strategic Continuous Improvement Roadmap that outlines:
    • Types of improvement events (e.g., Kaizen, 5S, Value Stream Mapping)
    • Timing and sequencing of initiatives
    • Targeted departments or operational areas
  • Establish and implement a Continuous Improvement (CI) Program tailored to Cherry Aerospace’s high-volume aerospace fastener production environment.
  • Conduct time studies and bottleneck analysis to identify inefficiencies; implement standardized work and line balancing, resulting in measurable improvements such as:
    • Reduction in cycle time
    • Increased throughput without additional labor
  • Lead structured root cause analysis using 5 Whys and Fishbone diagrams to address recurring quality issues.
    • Introduce in-process inspection checkpoints and operator training, significantly reducing scrap rates.
  • Apply SMED (Single-Minute Exchange of Dies) principles to reduce tooling changeover time on machines.
    • Reorganize tooling layout, pre-stage materials, and implement quick-release fixtures, cutting changeover time and increasing machine availability.
  • Facilitate cross-functional improvement events and workshops.
  • Coach and mentor employees at all levels on Lean principles and problem-solving methodologies.
  • Track and report on the progress and impact of improvement initiatives.
  • Promote a culture of accountability, innovation, and continuous learning.
Qualifications

  • Bachelor’s degree in Engineering, Business, Operations Management, or related field (Master’s preferred)
  • 5+ years of experience in manufacturing or operations, with a focus on Lean, Six Sigma, or continuous improvement
  • Lean Six Sigma certification (Green Belt or Black Belt preferred)
  • Proven experience leading cross-functional improvement initiatives
  • Strong analytical, facilitation, and communication skills
  • Ability to influence at all levels of the organization

Preferred Attributes

  • Experience in aerospace or high-precision manufacturing environments
  • Familiarity with Howmet Aerospace systems and processes
  • Change management expertise

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